Starter for Forklift - The starter motor of today is usually either a series-parallel wound direct current electric motor that has a starter solenoid, that is similar to a relay mounted on it, or it can be a permanent-magnet composition. When current from the starting battery is applied to the solenoid, mainly through a key-operated switch, the solenoid engages a lever that pushes out the drive pinion which is situated on the driveshaft and meshes the pinion using the starter ring gear which is seen on the engine flywheel.
The solenoid closes the high-current contacts for the starter motor, which starts to turn. When the engine starts, the key operated switch is opened and a spring within the solenoid assembly pulls the pinion gear away from the ring gear. This particular action causes the starter motor to stop. The starter's pinion is clutched to its driveshaft by an overrunning clutch. This permits the pinion to transmit drive in only one direction. Drive is transmitted in this manner through the pinion to the flywheel ring gear. The pinion remains engaged, like for example as the operator did not release the key once the engine starts or if the solenoid remains engaged because there is a short. This causes the pinion to spin separately of its driveshaft.
The actions mentioned above will stop the engine from driving the starter. This vital step prevents the starter from spinning so fast that it could fly apart. Unless modifications were made, the sprag clutch arrangement would prevent the use of the starter as a generator if it was used in the hybrid scheme mentioned prior. Typically a regular starter motor is designed for intermittent use that will preclude it being utilized as a generator.
The electrical components are made to be able to function for approximately 30 seconds to be able to prevent overheating. Overheating is caused by a slow dissipation of heat is due to ohmic losses. The electrical components are designed to save weight and cost. This is the reason the majority of owner's guidebooks for vehicles suggest the operator to pause for a minimum of 10 seconds right after each and every 10 or 15 seconds of cranking the engine, if trying to start an engine that does not turn over instantly.
The overrunning-clutch pinion was launched onto the marked in the early part of the 1960's. Previous to the 1960's, a Bendix drive was utilized. This particular drive system functions on a helically cut driveshaft which consists of a starter drive pinion placed on it. As soon as the starter motor starts turning, the inertia of the drive pinion assembly allows it to ride forward on the helix, therefore engaging with the ring gear. As soon as the engine starts, the backdrive caused from the ring gear allows the pinion to exceed the rotating speed of the starter. At this moment, the drive pinion is forced back down the helical shaft and thus out of mesh with the ring gear.
The development of Bendix drive was made during the 1930's with the overrunning-clutch design known as the Bendix Folo-Thru drive, made and launched in the 1960s. The Folo-Thru drive has a latching mechanism together with a set of flyweights inside the body of the drive unit. This was better for the reason that the average Bendix drive used so as to disengage from the ring when the engine fired, though it did not stay functioning.
The drive unit if force forward by inertia on the helical shaft once the starter motor is engaged and starts turning. Afterward the starter motor becomes latched into the engaged position. Once the drive unit is spun at a speed higher than what is achieved by the starter motor itself, like for example it is backdriven by the running engine, and afterward the flyweights pull outward in a radial manner. This releases the latch and allows the overdriven drive unit to become spun out of engagement, therefore unwanted starter disengagement could be prevented prior to a successful engine start.
Click to Download the pdf